Smart-FTL and transport systems

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For manpower saving and highly efficient production line, it is necessary to combine the following into one: jig, transfer system, flexible machine, control system, inspection and detection, and stable quality processing. Komatsu NTC offers total solutions based on our extensive experience and track record.

Komatsu NTC technology

Komatsu NTC has delivered many fully automated lines for the production of power train parts in the automotive industry.
The durability and reliability cultivated in this process, combined with the use of the times, has raised each elemental technology to a higher dimension.

Durable and quality stable structure

Structure and durability to maintain stable quality and precision even in 24-hour operation

Transfer variations

We offer a wide variety of transfer styles to meet your needs

Unmanned system

SMART-FTL supports medium-volume, medium-variety production at high utilization rates.

Product lineup

Design and manufacture of jigs and trial processing and adjustment

Optimal jig and transport and trial processing before shipment ensure quality.

Conveying systems & process segmentation/consolidation

We build a line according to the shape of the workpiece and the production configuration.

SMART-FTL

SMART-FTL is a processing system that provides long unmanned operation for medium-quantity, medium-variety production.

SMART-FTL monitor

On-site assistance systems and monitors to minimize field movement

Flexible Stocker ＜Case Study＞

Improves productivity per square footage, and leads to a reduction in headcount.

■ Design and manufacture of jigs and trial processing and adjustment

Product appearance Product name Type/Function Target machine
Design and manufacture of jigs ・Various automatic clamping mechanisms ・High-speed positioning mechanism ・Lift-up mechanism ・Automatic step change mechanism ・Various machine tools ・Various industrial machines ・Battery manufacturing equipment ・Image processing equipment, etc.
Quality check of trial machining of workpieces ・Trial machining of supplied workpieces ・Trial machining workpiece measurement ・Submission of machined workpiece measurement data ・Various machine tools ・Various industrial machinery and equipment ・manufacturing equipment, etc.

■ Conveying systems & process segmentation/consolidation

Product appearance Product name Type/Function Target machine
Transfer systems ・Transfer system ・Gantry transfer ・Robot transfer ・Rotor transfer, etc. ・Various machine tools ・Various industrial machines ・Battery manufacturing and image processing equipment, etc.
Process division ・Transfer machines ・FMS line, FTL line ・In-line type, offset, etc. ・Various machine tools ・Battery manufacturing equipment, image processing equipment, etc.

■ SMART-FTL

Product appearance Product name Type/Function Target machine
SMART-FTL High utilization rate automatic step change machining system ・Automatic jig changing system ・Automatic tool changer system ・Machining part measurement system, etc. ・NX400 (Machine tool) ・NX500 (Machine tool)

■ SMART-FTL monitor

Product appearance Product name Type/Function Target machine
SMART-FTL Monitor ・Tool Change Schedule Assist ・Line operation status list ・Abnormality warning display ・Production volume and operating rate display, etc. ・Machining centers (machine tools)

■ Flexible Stocker＜Case Study＞

Product appearance Product name Type/Function Target machine
Flexible Stocker
＜Case Study＞ 		・Articulated robot ・Flexible hand which doesn't require changeover ・Automatic workpiece measuring system ・Multi-stocker for long tools, etc. ・Multitasking machines (machine tools) ・Machining centers (machine tools), etc.

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Smart-FTL and transport systems