Jig, test processing, transfer, process division/intensification

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Leave it to us. We ensure quality through optimal systems and trial processing.

Total Solutions

 
  • We propose the optimal line configuration based on the customer's production volume and equipment specifications. We deliver systems with reliable quality by using our abundant elemental technologies to complete the process of jig, detection, inspection, conveyance, control, and processing confirmation, all of which are necessary to ensure stable quality. 
     

Main features and specifications

Design and manufacture of jigs

  • In addition to durability and reliability, design and reproducibility that take workpiece changeover into consideration are important. In addition, all of these elements, including interlocking and synchronization systems with conveyor systems, are integrated into a single system at a high level.

Various detection and inspection functions

  • We design and manufacture systems to prevent mounting errors and outflow of out-of-spec products. We also design and manufacture our own inspection equipment for workpiece dimensional measurement before and after machining to improve synchronization and coordination accuracy.

Confirmation of workpiece trial processing quality

  • We perform trial machining and adjustment before system delivery to ensure the quality of the system. Komatsu NTC has the industry's top-class system installation space, which enables us to check all linkages without dividing the line, facilitating smooth start-up after system delivery.

Conveyor system

  • We propose the optimum conveying configuration based on our extensive track record. We can design and manufacture products for the conveyance of sheets at ultra-high speed, large parts, long parts, etc., according to the contents of the process.

Process splitting

  • The greater the number of process divisions, the greater the difficulty of quality control and transfer technology. Since the delivery of the first transfer machine in 1959, Komatsu NTC has delivered FTL lines and many other lines to the automotive and related industries. We will continue to respond with our track record and reliability.

Process integration

  • For process integration in mechanical mechanisms, we offer various types of systems, such as multi-axis, rotation, and changeover systems, in consideration of machining efficiency and accuracy stability. We also design and manufacture process integration by combining different elements, such as image processing and laser.
Classification Unit Example Specifications
Jig (device) Type Manual/automatic clamping mechanism, high-speed positioning mechanism, lift-up mechanism, automatic step change mechanism, workpiece loading/unloading mechanism, seat surface coolant, seat surface blow, etc.
Additional Axis Table Type A-axis tilt, B-axis index, tilt & index, etc.
Detection, inspection and equipment Type Seat detection, clamp detection, high-speed image position detection, surface inspection, dimensional inspection, laser, press, caulking, calculation, etc.
Workpiece machining adjustment Examples of correspondence Workpiece trial machining, accuracy measurement, process capacity assurance, continuous operation, event good removal machining, master machining, etc.
Conveyor system Type Transfer, gantry loader, various robot transfers, free conveyors, lift & slide transfers, turret transfers, linear high-speed transfers, various stockers, AGVs, etc.
Process splitting Examples of correspondence Transfer line, FMS line, FTL line, turret type, process division design, system control design, etc.
Process integration Type Multi-axis head, Turret head, Tilte & Index table, Simultaneous inspection system, Multi-element package, etc.
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Jig, test processing, transfer, process division/intensification