SMART-FTL

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High utilization rate automatic step change machining system

Lines that don't stop

 
  • Flexibility is important for medium-volume, medium-mix, medium-volume production while improving production efficiency. SMART-FTL" is a machining system that minimizes the stage changeover loss, which is an issue in flexible production.

     

Main features and specifications

"Minimization" of changeover time

  • When there are multiple types of workpieces to be processed, minimizing changeover time is the key. In addition to automatic jig changeover, necessary tool changeover is also automatic, minimizing the downtime of each machine.

Flexible conveying system

  • Our originally designed and manufactured flexible gantry transfer equipment centrally manages and controls the information of each machine. It consolidates jig information, tool information, machining counts, etc., and transmits optimal movements and various announcements to operators. It also suppresses unnecessary movements.

"Kom-mics" line monitoring system & "Komtas" tool monitoring system

  • In addition to the automatic line changeover system, it can be equipped with various systems that predict line operation status, machining load status, tool replacement timing, and tool life, minimizing waste on the machine and on the shop floor.

Flagship Machining Center "NX Series"

  • In addition to high precision, high rigidity, and high reliability, the "NX series" machining centers have a structure that covers all automation systems.
  • The series includes two types of spindle tapers #40 and #50 and various strokes.
　Specification = NX400 (standard specification value)
Machine specification items Unit Standard specification value
Stroke X/Y/Z mm 600 / 600 / 700
Spindle taper type Type HSK-A63
Spindle speed min-1 100～12,000
Spindle motor Kw 11 / 7.5
Fast forwarding speed m/min 60
Number of tools stored pcs 39
Max. tool length/Max. tool diameter mm 300 / Φ250
Control unit Maker FANUC
Machine Size mm W3,000×D6,000×H3,200
Machine mass kg 23,000
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